OEM Customized Chemical Manufacturing Facilities Polyurethane Heavy-Duty Anti-Slip Mortar Flooring System (HD)

• Color: Based on The Color Card
• Appearance: Solvent
• Main Raw Material: Solvent
• Model NO.: Polyurethane Heavy-Duty Mortar Flooring System HD
• Method: Roll Coating
• Level: Finish Coat
• Drying Method: Air Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Ceramic
• Components: Rubber Compound
• Formation Mechanism: Conversion Type
• Model Number: Polyurethane Heavy-Duty Mortar Flooring System HD
• Basis for Detection: Bg/T 22374-2018<Floor Coating Materials>
• Use Paint: Floor Coating
• Grassroots: Cement
• Tensile Bonding Strength MPa: 2.7
• Product Type: Polyurethane
• Proportioning: 2.5:2.8:24.2:0.5
• Table Dry (25°c) H: 12
• Practical Work (25°c) H: 168
• Packaging: 30kg/Set
• Transport Package: 30kg/Set
• Specification: Standard Specifications Or Customized
• Trademark: Merrystone
• Origin: Dongguan, China
• Production Capacity: 16000 Tons/Year

Product Description

Product Description

POLYURETHANE HEAVY LOAD ANTI-SLIP MORTAR FLOOR SYSTEM(HD)

Project Features

Polyurethane heavy load anti-slip mortar is a four-component color waterborne self-leveling mortar floor coating made with high-performance polyurethane resin as the base material, and special cement, graded silica sand, and active pigments as the aggregate. Excellent impact resistance, damage resistance, chemical resistance, and scrub resistance; Capable of withstanding heavy loads and a high degree of slip resistance. 

Anti-slip performance
The surface has been specially treated to provide a good anti-slip effect, suitable for slippery environments such as moisture and oil, ensuring safety.

Chemical corrosion resistance
It has high tolerance to chemicals such as acids, alkalis, and oil, and is suitable for chemical plants, workshops, and other places.

Wear resistance and durability
The system has extremely high wear resistance and can withstand frequent mechanical wear and heavy object movement, extending the service life of the floor.

Scope Of Application

Low-temperature freezer, high-temperature decontamination area, boiling water, and scalding operation room; Areas such as frying rooms, slaughterhouses, and treatment areas that have oil, water, high temperatures, and require a high degree of slip resistance; Areas requiring high-temperature hot water vapor pressure flushing. 

Product Parameters

 

POLYURETHANE HEAVY LOAD ANTI-SLIP MORTAR FLOOR SYSTEM(HD)
Model Number	Polyurethane Heavy Load Anti-Slip Mortar Floor System(HD)
Main Raw Material	Solvent
Packaging	30kg/set
Color	Based On The Color Card
Trademark	Merrystone
Production Capacity	16000 Tons/Year
Basis For Detection	BG/T 22374-2018<Floor Coating Materials>
Use Paint	Floor Coating
Grassroots	Cement
Method	Roll Coating
Coating Appearance	Surface Is Smooth, Without Any Visible Shrinkage Pores, Floating Colors, Mottling, Wrinkles, Pinholes, Cracking, And Other Phenomena
Tensile Bonding Strength MPA	2.7
Product Type	Polyurethane
Proportioning	2.5:2.8:24.2:0.5
Table Dry (25°C) H	12
Practical Work (25°C) H	168
Product Features	Green Environmental Protection, Anti-Static, Ultra-Low VOCs Meet Food Hygiene Quality Requirements
Chemical Resistance	Oil Resistance(72H)- No Bubbling, No Peeling, No Discoloration
	Alkali Resistance(72H) - No Bubbling, No Peeling, No Discoloration
	Acid Resistance(48H) - No Bubbling, No Peeling, No Discoloration

 

Detailed Photos

CONSTRUCTION PROCESS-1

Base surface treatment: The treatment of the base concrete is the key to making a good polyurethane concrete floor. The quality of ground treatment directly affects the service life of the floor. To enhance the adhesion between the base and the floor, mechanical treatment is required to expose concrete aggregates(such as shot blasting). The floor surface must be grooved, with the depth and width of the groove being 2- 3 times he thickness of the polyurethane mortar floor. In particular, all edges(such as trenches, etc. )should be grooved at a distance of 20mm. 

CONSTRUCTION PROCESS-2

Primer application: After the base surface is cleaned, mix the polyurethane universal self-leveling mortar material evenly according to the design ratio, pour another bucket for mixing again, and then use the scraping and coating method for batch scraping construction. Strictly control the filling of each groove and gap. After mixing the material, use a trowel to continuously pave it. This step cannot be interrupted and needs to be completed as soon as possible to ensure good adhesion of the material. To ensure that the base layer is completely sealed, a polyurethane primer of 1 mm is suitable. 

CONSTRUCTION PROCESS-3

Grinding after solidification of the primer: After solidification of the polyurethane mortar primer, it is necessary to grind the rough primer with a grinder to increase the adhesion between subsequent coatings.

CONSTRUCTION PROCESS-4

Sanding construction for the middle layer: Mix the polyurethane universal self-leveling mortar material evenly according to the design ratio, pour another bucket for mixing again, use a nail rake to evenly spread the material according to a certain thickness, and then sprinkle quartz sand. 
   
CONSTRUCTION PROCESS-5

Surface layer construction: Evenly mix the polyurethane heavy-load anti-slip mortar according to the proportion(using a low-speed double-head or spiral blade mixer), pour another bucket, and mix again. After that, evenly spread the material with a trowel according to a certain thickness, pave it with a trowel, and continuously pave the material after mixing. This step cannot be interrupted and needs to be completed as soon as possible to ensure better surface effect and adhesion. 
 

FAQ

Q1: Are you a factory or a trader?
A: We are a manufacturer integrating industry and trade. Welcome to visit our company.

Q2: Can I add my LOGO to the product?
A: We support on-demand customization, including LOGO customization, color customization, appearance size customization, etc.

Q3: What payment methods do you support?
A: We support T/T, Western Union, PayPal, cash, etc. The details can be negotiated.

Q4: What are your modes of transportation?
A: We usually choose the appropriate mode of transportation (sea, air, land) according to the conditions of the goods, or we can choose the mode of transportation according to your requirements.

Q5: How can I get an accurate quotation?
A: First, send your specific demand information and product pictures, and we will customize a solution according to your needs and inform you of the specific price.