Solvent-Free Epoxy Resin Self-Leveling Floor for Factories

• Customization: Available
• CAS No.: 2921199090
• Formula: Inapplicability
• Model NO.: MS-10
• Color: Can Be Selected From The Color Card
• Appearance: Liquid
• Main Raw Material: Epoxy
• Method: Brush
• Level: Primer+Middle+Finally
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Components: Solvent
• Formation Mechanism: Conversion Type
• Wear-Resistant: High
• Scratch-Resistant: High
• Dust -Proof: High
• Anti-Slip: High
• Easy to Construct: High
• Transport Package: Barrel
• Specification: 30KG(20KG+10KG)
• Trademark: MS
• Origin: Nanxiong China
• HS Code: 2921199090
• Production Capacity: 100000

Product Description

 

Solvent-Free Epoxy Resin Self-Leveling Floor for Factories: A Robust and Sustainable Industrial Solution

Factories demand flooring systems that endure heavy machinery, chemical exposure, and relentless foot/vehicle traffic while prioritizing safety, cost-efficiency, and environmental compliance. Our Solvent-Free Epoxy Resin Self-Leveling Floor is engineered to exceed these demands, offering a seamless, high-performance surface that combines durability, aesthetics, and eco-conscious design.

Product Overview

This two-component, solvent-free epoxy resin system is formulated for industrial applications, providing a monolithic, self-leveling finish with exceptional mechanical and chemical resistance. With a 100% solids composition, it emits zero volatile organic compounds (VOCs), ensuring worker safety and adherence to strict environmental regulations. The coating system consists of a primer, base coat, and self-leveling top coat, creating a smooth, impact-resistant surface that minimizes downtime and maintenance.

Key Features & Benefits

1. Zero VOCs & Eco-Friendly
   • Eliminates hazardous emissions, making it suitable for occupied or enclosed factory spaces.
   • Compliant with ISO 14001, RoHS, and REACH standards, reducing environmental impact.
2. High-Impact Durability
   • Withstands heavy loads, dropped tools, and abrasion from forklifts and pallet trucks.
   • Resists industrial chemicals, oils, and solvents, preventing floor deterioration and corrosion.
3. Seamless & Self-Leveling Finish
   • Creates a smooth, joint-free surface that resists dust accumulation and simplifies cleaning.
   • High-gloss top coat enhances interior lighting efficiency and reduces glare for improved visibility.
4. Rapid Curing & Short Downtime
   • Cures in 12-24 hours at 25°C, enabling factories to resume operations quickly.
   • Pot life of 30-45 minutes allows efficient application without rush.
5. Customizable Aesthetics
   • Available in clear, colored, or metallic finishes to match corporate branding or safety zoning.
   • Optional anti-slip aggregates (e.g., quartz sand) improve traction in wet or oily areas.
6. Thermal & Chemical Stability
   • Maintains integrity in temperatures ranging from -20°C to 60°C, suitable for diverse factory environments.
   • Resists acids, alkalis, and solvents, including battery acid, , and hydraulic fluids.

Technical Specifications

 

Parameter	Details
Composition	Epoxy resin + solvent-free hardener
Mix Ratio	3:1 (resin:hardener) by weight
Density	1.2-1.4 g/cm³
Drying Time	Tack-free: 4-6 hours; Full cure: 24 hours
Hardness (Shore D)	75-80
Adhesion Strength	≥1.5 N/mm² (pull-off test)
Abrasion Resistance	≤0.03 g/cm² (Taber method)
Chemical Resistance	24-hour immersion: No visible damage (tested with 10% HSO, 10% NaOH)
Shelf Life	18 months (unopened, stored at 5-25°C)
Packaging	20 kg/set (base coat); 5 kg/barrel (primer/top coat)

Applications

• Heavy Manufacturing Plants: Withstands impacts from machinery and chemical spills.
• Automotive Factories: Resists oil, grease, and tire marks in assembly areas.
• Food & Beverage Production: Hygienic, non-porous surface compliant with HACCP standards.
• Electronics & Facilities: Dust-free, easy-to-clean finish for contamination control.
• Logistics & Warehousing: Supports high-traffic loading docks and storage zones.

Installation Guidelines

1. Surface Preparation:
   • Diamond-grind concrete to achieve a CSP 3-4 profile.
   • Repair cracks and unevenness with an epoxy mortar.
2. Primer Application:
   • Apply a solvent-free epoxy primer (e.g., EP-Prime 100) to seal moisture and enhance adhesion.
3. Base Coat:
   • Trowel or pour the epoxy base coat (e.g., EP-Base 200) to a thickness of 1-3 mm.
4. Self-Leveling Top Coat:
   • Pour and spread the epoxy top coat (e.g., EP-Top 300) for a 2-4 mm finish.
5. Curing & Maintenance:
   • Maintain ambient temperature ≥15°C; avoid foot traffic for 12 hours and heavy loads for 48 hours.
   • Clean with neutral detergents; avoid abrasive scrubbers.

Safety & Compliance

• Non-flammable and non-toxic; use protective gloves, goggles, and masks during application.
• Dispose of waste according to local hazardous material regulations.
• Certifications: ISO 9001, SGS, and CE-marked for quality and safety.

Conclusion

Our Solvent-Free Epoxy Resin Self-Leveling Floor transforms factory floors into resilient, low-maintenance surfaces that enhance productivity, safety, and sustainability. Its seamless design, rapid curing, and resistance to wear and chemicals make it the preferred choice for industries prioritizing long-term value.

For tailored solutions or technical support, contact our industrial flooring experts today.