Customized Food Processing Areas Polyurethane Anti-Slip Mortar Flooring System (PT)

• Color: Based on The Color Card
• Appearance: Solvent
• Main Raw Material: Solvent
• Model NO.: Polyurethane Anti-Slip Mortar Flooring System (PT)
• Method: Roll Coating
• Level: Finish Coat
• Drying Method: Drying
• Certification: ISO14001, CCC, RoHS, ISO9001
• Substrate: Ceramic
• Components: Rubber Compound
• Formation Mechanism: Conversion Type
• Model Number: Polyurethane Anti-Slip Mortar Flooring System (PT)
• Basis for Detection: Bg/T 22374-2018<Floor Coating Materials>
• Use Paint: Floor Coating
• Grassroots: Cement
• Tensile Bonding Strength MPa: 3.9
• Product Type: Polyurethane
• Proportioning: 1.2:1.4:2.1:0.3
• Table Dry (25°c) H: 6
• Practical Work (25°c) H: 48
• Packaging: 5kg/Set
• Transport Package: 5kg/Set
• Specification: Standard Specifications Or Customized
• Trademark: Merrystone
• Origin: Dongguan, China
• Production Capacity: 16000 Tons/Year

Product Description

Product Description

POLYURETHANE SANDING AND ANTI-SLIP MORTAR FLOOR SYSTEM (PT)

Polyurethane sand polishing and anti-slip mortar is a four-component color waterborne self-leveling mortar floor coating made with high-performance polyurethane resin as the base material, and special cement, graded silica sand, and active pigments as aggregates.

Excellent impact resistance, damage resistance, chemical resistance, and scrub resistance;
Capable of withstanding medium loads and slight slip resistance. 

The compactness and environmental friendliness of its materials provide an ideal surface for the food, pharmaceutical, manufacturing, and any industry that requires a durable floor.

Scope Of Application

Frying areas, slaughterhouses, processing areas, and other areas with oil, water, high temperature, and high anti-slip requirements. Raw material processing areas, thawing rooms, equipment cleaning rooms, changing and disinfection areas, laboratories, etc. 

Product Parameters

 

POLYURETHANE SANDING AND ANTI-SLIP MORTAR FLOOR SYSTEM(PT)
Model Number	Polyurethane Sanding And Anti-Slip Mortar Floor System(PT)
Main Raw Material	Solvent
Packaging	5kg/set
Color	Based On The Color Card
Trademark	Merrystone
Production Capacity	16000 tons/year
Basis For Detection	BG/T 22374-2018<Floor Coating Materials>
Use Paint	Floor Coating
Grassroots	Cement
Method	Roll Coating
Coating Appearance	Surface Is Smooth, Without Any Visible Shrinkage Pores, Floating Colors, Mottling, Wrinkles, Pinholes, Cracking, And Other Phenomena
Tensile Bonding Strength MPA	3.9
Product Type	Polyurethane
Proportioning	1.2:1.4:2.1:0.3
Table Dry (25°C) H	6
Practical Work (25°C) H	48
Product Features	Capable Of Withstanding Medium Loads And Providing Mild Anti-Slip Functionality
Chemical Resistance	Alkali Resistance (20% NaOH, 72H) - No Bubbling, No Peeling, No Discoloration
	Acid Resistance (10% H2SO4, 48H) - No Bubbling, No Peeling, No Discoloration
	Oil Resistance (120# Solvent Oil, 72H) - No Bubbling, No Peeling, No Discoloration

 

Detailed Photos

CONSTRUCTION PROCESS-1

Base surface treatment:  The treatment of the base concrete is the key to making a good polyurethane concrete floor. The quality of ground treatment directly affects the service life of the floor. To enhance the adhesion between the base and the floor, mechanical treatment is required to expose concrete aggregates(such as shot blasting). The floor surface must be grooved, with the depth and width of the groove being 2- 3 times the thickness of the polyurethane mortar floor. In particular, all edges(such as trenches, etc. )should be grooved at a distance of 20mm. 

CONSTRUCTION PROCESS-2

Primer application: After the base surface is cleaned, mix the polyurethane universal self-leveling mortar material evenly according to the design ratio, pour another bucket for mixing again, and then use the scraping and coating method for batch scraping construction. Strictly control the filling of each groove and gap. After mixing the material, use a trowel to continuously pave it. This step cannot be interrupted and needs to be completed as soon as possible to ensure better adhesion of the material. To ensure that the base layer is completely sealed, a primer of polyurethane with a thickness of  1mm is suitable. 

CONSTRUCTION PROCESS-3

Grinding after solidification of the primer: After solidification of the polyurethane mortar primer, it is necessary to grind the rough primer with a grinder to increase the adhesion between subsequent coatings. 

CONSTRUCTION PROCESS-4

Middle layer anti-slip construction: Mix the polyurethane universal self-leveling mortar material evenly according to the design ratio, pour another bucket for mixing again, use a nail rake to evenly spread the material according to a certain thickness,   and then sprinkle quartz sand fully. After solidification, clean the sand that is not firmly adhered.
     
CONSTRUCTION PROCESS-5

Surface coating construction: Evenly mix the polyurethane thin coating mortar according to the proportion(using a low-speed double-head or spiral blade mixer),   pour another bucket for mixing again, and use a roller to cross the construction.  After mixing the materials, immediately roll coating should be carried out. 
 

FAQ

Q1: Are you a factory or a trader?
A: We are a manufacturer integrating industry and trade. Welcome to visit our company.

Q2: Can I add my LOGO to the product?
A: We support on-demand customization, including LOGO customization, color customization, appearance size customization, etc.

Q3: What payment methods do you support?
A: We support T/T, Western Union, PayPal, cash, etc. The details can be negotiated.

Q4: What are your modes of transportation?
A: We usually choose the appropriate mode of transportation (sea, air, land) according to the conditions of the goods, or we can choose the mode of transportation according to your requirements.

Q5: How can I get an accurate quotation?
A: You can first send your specific demand information and product pictures, and we will customize a solution for you according to your needs and inform you of the specific price.